Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 29    No. 6    June 2019

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Constitutive modeling and springback prediction of stress relaxation age forming of pre-deformed 2219 aluminum alloy
Kai WANG1,2, Li-hua ZHAN1,2, You-liang YANG1,2, Zi-yao MA1,2, Xi-cai LI1,2, Jian LIU1,2

1. School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China;
2. State Key Laboratory of High-Performance Complex Manufacturing, Central South University, Changsha 410083, China

Abstract:Stress relaxation ageing behavior of pre-deformed AA2219 is studied through stress relaxation age experiments and finite element (FE) simulation. The results show that the stress can promote the process of ageing precipitation, and shorten the time to reach the peak strength. Meanwhile, the residual stress and yield strength increase along with the increase in the initial stress. Based on microstructure evolution and ageing strengthening theory, a unified constitutive model is established and incorporated into the FE simulation model through a user subroutine. It is found that the relative error of the radius is 3.6% compared with the experimental result and the springback is 16.8%. This indicates that the proposed stress relaxation ageing constitutive model provides a good prediction on the springback of such stiffened panel during its ageing process.

 

Key words: 2219 aluminum alloy; stress relaxation ageing; unified constitutive model; springback

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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